18000bph Automatic Soft Drink Water Berverage Filling Processing Machine

General description:
XGF24-24-8 is special for drinking water filling, combined with rinsing, filling and capping. It is innovated and designed in the requirement of water filling techniques, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
Non-Carbonated Water Filling Machine

Equipment structure:
1. Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing pump.
2. Filling system: Combined with water tank, filling valves, controlling ring, and bottle carrying mechanism.
3. Capping system: Combined with capper, cap sorter and cap falling track.
4. Driving system: Combined with main motor and gears.
5. Bottle transmitting system: Combined with air conveyor, steel star wheels and neck supporting carrying plates.
6. Electrical controlling system: This part is frequency inverted, PLC controlled and touch screen operated.

Features:
1. Compact structured, good-looking, easy to operate and highly automated.
2. Air conveyor is directly linked with feed-in star wheels, making it easier to change bottles without screws and conveyor chains.
3. Bottles are transferred in the manner of hanging neck. Bottles can be changed through some replacement and adjustment of steel star wheels, which instead of adjusting the height of machine.
4. Rinsing-clamp which special design is strong and endurable, no contact with bottle-mouth, to prevent pollution.
5. Highly effective spraying nozzles equipped on the rinsing-clamp can rinse every side of inner bottle and save water.
6. Accessories which contact with material are all made of stainless steel, no dead angles and easy to clean up.
7. Bottling volume can be controlled by membrane adjusting valves to ensure accurate filling.
8. Valve on-off system is driven by neck supporting plates of bottle carrying mechanism.
9. High-speed and highly accurate bottling valves ensure no loss of liquid at high speed.
10. The arrangement of steel gear and nylon gear is chiastic to reduce noise.
11. The bottom plate which fixed in the feed-out star wheel goes down in the manner of screw. Bottles can be changed without adjustment of height of conveyor chain.
12. Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
13. Highly effective cap sorting and feed in system is protective for feed in and cap absence.
14. Equipped with overload system to safeguard machine and operators.
15. Touch screen operated.
16. Main electronic components (touch screen, PLC and frequency inverter) are imported products.
Working procedure:

Machine structure
The frame is welded by high quality carbon steel and surface anti rust treatment and spraying with stainless steel board(ANSI304).
We applied to stainless steel board Through hole tensile structure exclusively and equipped with O style sealing ring to make sure the possibility of filter reduce to zero with the bearing pedestal and Supporting shaft and other Easy infiltration area.


Main collocation of equipment
Material of filling valve: Stainless steel SUS316L;
Material of rotary tray and machine platform: Stainless steel SUS304;
Main motor: ABB (Switzerland);
Sliding bearing: Igus (Germany);
Frequency inverter: MITSUBISHI (Japan);
Touch screen: PRO-FACE (Japan);
PLC Controller: MITSUBISHI (Japan);
Pneumatic components: FESTO (Germany);
Seals: Busak+Shamban (USA);
Photocell switch: BANNER (USA);
Proximity switch: TURCK (Germany);
Ancillary Equipment
Bottle blowing machine
PET bottle blow molding machine is used to blow bottles from PET perform which can be bought directly from the market.
We will help to design the bottle shape basing on clients' requirement before making bottle mould. We will suggest the preform weight basing on the bottle type.

Water treatment system part

Use a variety of filter materials with different pore sizes to remove impurities from the water by adsorption or blocking.
The more important one of the attached methods is adsorption with activated carbon.
The barrier method is to pass water through the filter material, so that the bulky impurities can not pass, and then get cleaner water.

Labeling machine & Packing machine part
I Sleeve labeling machine
1.Whole machine adopt qualified stainless steel and good-quality of aluminum alloy , compact and reasonable fracture, convenient to adjust;
2. The label roll frame of shrinkage film with adjustable device, convenient to adjust according to differ volume label 5″~10″paper tube.
3. Simply installation, then can convenient for square and round bottle.
4. No need of instrument, rotary mechanism is convenient to adjust, apply to different bottle type.

II Shrink wrapping system
Thermal shrink packaging machine is a new type of packaging machinery capable of high-efficiency and continuous operation and designed on the basis of thermal shrinkage property of packaging film.
It can automatic arrange, group, wrap with shrink film single PET beverage bottle or other similar substances, and turn into assembly package by heat shrinkage and cold setting. Products packaged in this way will be tied up firmly presenting orderly and good appearance, and will be easy to open.